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For ipod instal Gripper2/28/2024 Attach Swivel end of handguards - Do Not Fully Tightenġ2. Install Swivel Bosses - Do Not Fully Tightenġ1. Install Throttle on Bar - (may lightly lithium grease inside tube and bar pre-wrap electrical tape under throttle cable housing if projection was removed, this ensures solid grip on new handlebar)ġ0. Install Left Grip with grip adhesive then trim off end carefully with razorĩ. Install Right Handlebar Switch - Do Not Fully TightenĨ. Install Left Handlebar Switch - Do Not Fully Tightenħ. Install Clutch Level - Do Not Fully TightenĦ. Install Brake Level - Do Not Fully Tightenĥ. Install Lower Handlebar Holders - using stock washer and 12 mm nylok nutsĤ. ![]() Remove projections from switches or cable housing or you will need to drill 5mm holes to insert them in the new handlebars.ġ. De-burr throttle tube cut end with file or sandpaperġ2. ![]() Trim 1/8th inch of Throttle Tube with Hacksaw and Grip then Remove Throttleġ1. Remove Left Handlebar Grip - use compressed air gunĨ. Yamaha Plug Part 90338-09012-00 - Qty 2 requiredĬable Ties from Handlebar on Left and Rightģ. This assumes a purchase of handguards, new pre-tapped handlebar, and mirrors from Highway Dirt Bikes.ġ00x38/40mm Top Clamp (AX Top Clamp Shown)Ĭable Ties (Pro Taper Bars too large for stock cable ties) My notes regarding installation of HDB Billet Handguards and Mirrors on 2010 WR250R.
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